NERV × ABB
Track 1 · End-to-end cost visibility
PUBLICLY ANCHORED SYNTHETIC DEMO — 0 ABB-VERIFIED INPUTS · NO ABB DATAEvery figure recomputed instantly from representative dated inputs · reproducible given stated assumptions · nerv-engine.js
Cost today · The MVP
What does this motor actually cost today?
Baldor-Reliance EM3771T · 10 HP · 3485 RPM · 230/460 V · NEMA 215T · TEFC · 82.6 kg net (182 lb catalog) — the publicly anchored golden demo configuration. One reconciled, confidence-flagged, fully traceable current-cost view assembled from fragmented BOM, routing, supplier, labor, logistics and tariff data. Not ABB figures.
01Cost data is fragmented
ERP, PLM, quotes, rates, logistics, tariffs, spreadsheets
02NERV connects + reconciles
AI matches records, normalizes units, currencies, dates; flags gaps
03One current-cost view
landed cost, recomputed instantly from representative dated inputs
04Every number traceable
source record, date, status behind each figure
05Extensible foundation
Selected supplier should-cost models are live; broader sourcing, scenario and make/buy decisions remain future scope.
Modeled landed cost to US Central DC — Memphis, TN
$1038
ex-works $1019 · freight + duty + brokerage + carrying $19 · net 82.55 kg + packaging 5.97 kg · US assembly, full costing, 12,000/yr
RECOMPUTED INSTANTLY FROM REPRESENTATIVE DATED INPUTS · CALC v2.4 — ONE AUTHORITATIVE MODEL, SAME RUN AS TRANSFORM · 64 NODES · MASS Δ 0 KG OK
MARKET: SYNTHETIC FIXTURE — NO LIVE CAPTURE LOADED
++++
Cost boundary — what this number is, exactlyBV-LANDED-1 · EFFECTIVE 2026-08-01
COST OBJECTLANDED_TO_NODE — modeled landed cost to a named destination node
DESTINATIONUS Central DC — Memphis, TN (domestic lane)
ACCOUNTING BASISMODELED_CURRENT (full costing; marginal available per run)
AS-OF DATE2026-08-06
CALCULATION VERSIONv2.4 — one authoritative deterministic engine
ABB-VERIFIED INPUTS0 of 64 — every input synthetic/modeled/external, classed
VALIDATION STATUS0/64 reviewed — UNREVIEWED until named ABB review
INCLUDED: material + purchased · supplier conversion + commercial · factory conversion (labor, machine, energy, consumables, tooling, overhead, quality, yield/waste − scrap) · freight · duty · brokerage · inventory carrying
EXCLUDED (by boundary, $0 in model — tested): SG&A · selling/customer · warranty · lifecycle · transition · transfer margin · carbon · customer TCO · other utilities (ABB data required) · IDLE_CAPACITY_VARIANCE · CAPACITY_OPPORTUNITY_COST
ABB-VERIFIED COVERAGE
0 / 64
every input evidence-classified · validation state: unreviewed
ABB VALIDATION CONFIDENCE
NOT ASSESSED
0 ABB-verified inputs — synthetic fixtures + public anchors (SYNTH-/PUBLIC-/PROXY-)
LAST DATA REFRESH
2026-08-06
oldest costing input 100d · refresh threshold 60d
REPRESENTATIVE SOURCE CATEGORIES
14 modelled
33 documents modelled · ERP, PLM, quotes, rates, logistics, market, FX, trade — no live enterprise connections
FLAGGED INPUTS
8
3 MODELED fills · 5 stale — flags propagate to the total
MATERIALS + PURCHASED
$356
BOM mass × dated curves · DEMO quotes at stated dates
CONVERSION COST
$664
labor + energy + OH + tooling + yield − scrap — plant-comparable
MATERIAL USED
86.7%
87.7 kg raw in · 11.7 kg offal sold back at dated scrap prices
LEAD TIME
96 d
gated by ELECTRICAL STEEL SHEET M-19 · includes 3d transit
DUTY · PLACEHOLDER
0.0%
domestic — no import — PUBLIC-USITC-HTS reference, application pending ABB trade compliance
Evidence coverage — every input classified, none ABB-verifiedVALIDATION STATE: UNREVIEWED ACROSS ALL INPUTS
ABB-VERIFIED0 of 64
EXTERNAL / PUBLIC0 of 64
SYNTHETIC49 of 64
MODELED / PROXY15 of 64
MISSING0 of 64
STALE / EXPIRED5 docs
Product-level cost waterfall — reconciles to component level within $0.01LANDED$1038
MATERIALS + PARTS$356
LABOR$306
MACHINE$75
ENERGY$8
OVERHEAD$104
TOOLING$6
CONSUMABLES + QUALITY$6
YIELD + WASTE − SCRAP$11
FREIGHT$5
DUTY$0
BROKERAGE$0
CARRYING$13
Total cost stack — every parent reconciles to its children (±$0.01, tested)CLICK A NODE (⍰ EXPLAIN ON) FOR ITS GOVERNED PROOF
Component contribution — click to inspect
Top data-quality issues — flagged, never hidden
MODEL-FILLED3 inputs (slot wedges, gasket, threadlocker) priced by SYNTH parametric fill — flagged, awaiting quotes.
STALE5 documents older than 60 days — oldest: SYNTH-QUOTE-VAR-001 varnish/paint at 100d. Every figure they feed carries the flag.
EXPIREDSYNTH-QUOTE-VAR-001 varnish/paint expired 2026-07-27 — quote must be revalidated — flagged, never silently used.
PLACEHOLDERDuty + rules-of-origin table is synthetic: effective-dated, configurable, pending ABB trade-compliance approval.
AI matches, normalizes and flags; deterministic arithmetic computes the cost. Flags propagate to the total's confidence. Full detail in DATA + LINEAGE.
Component drill-down — the motor is the interfaceRepresentative demo geometry
EXPLODED VIEW · DRIVE AXIS
MOTOR
Deterministic arithmetic — STATOR ASSEMBLY · MADE
sub-components Σ (4 children)$265
labor · 0.89 h × $38.00/h$33.92
machine/resource · stage rates$5.61
process energy · site rate$0.87
overhead · full costing$12.75
expected quality cost · inspection gates$0.56
yield loss · process imperfection$0.71
non-recoverable waste · gross top-up$7.25
CONVERSION — plant-comparable subtotal$72.56
TOTAL — EX-WORKS SHARE$337
Provenance — every input traceableSYNTHETIC_EXAMPLE
SOURCE SYSTEMRouting · synthetic fixture
RECORDSYNTH-ROUTING-215T-01
EFFECTIVE / RETRIEVED2026-07-25 · 12d old · retrieved 2026-08-06
RAW → NORMALIZEDraw → normalized: USD · kg · h at ingestion; dated FX where source is local-currency
FORMULAΣ children + labor + machine + energy + consumables + overhead + tooling + quality + yield + waste − scrap
VALIDATION · FRESHNESSunreviewed · current
ORIGIN / LEADsite · 89d
CONTRIBUTION$337 · 32.5% of landed
FLAGSnon-critical
Statuses: synthetic example · proxy · model-filled · missing · ABB-verified (none yet). AI never invents a cost input — fills are parametric, flagged, and awaiting real quotes.
Foundation firstTrusted current cost → should-cost (live: 11 full supplier routes · 3 parametric · 1 bridge-only · 27 quote-only — synthetic/modeled, not ABB actuals) → sourcing + manufacturing scenarios (future) → portfolio optimization → connected industrial decision intelligence. See FUTURE SCENARIOS and STRATEGY.